The large hexagonal headed sump drain cover will simply not come undone no matter what I throw at it in fact it's started to round. This component is intended to guarantee the leak tightness of the coolant in relation to the pump shaft. You will be able to use this Manual for as long and for as many times as you like with no restrictions. This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know. A semi synth would be a good compromise if cash is tight as they are cheaper than fully synths. Cooling system Liquid Number of cylinders Bore 72 mm Stroke 60 mm Piston displacement. To avoid disturbances in the ignition system during start-up, it is very important that the engine-chassis ground connection bonding is efficient.
They are specifically written for the do-it-yourselfer as well as the experienced mechanic. This problem could easily be prevented by the back yard mechanic by removing the valve cover and re-torquing the head bolts to a higher torque specification. This entry was posted in and tagged , , on by. I was beginning to doubt it myself, or wondering if it was a clockwise unscrewer, but no - definitely been trying to do it anticlockwise. Aesthetic inspection Appearance check: - Paintwork - Fitting of plastics - Scratches - Dirt Tightening torques inspection Lock check.
Measure the capacity on both axes x-y. The pistons, forced by pressure to push the pad to the disk, cause the reaction plate to push in turn the other pad towards the disc. Even older mineral oils will not cause any harm but really not to use a synthetic these days would be foolish as the wear on the engine is much better than with older oils. However a bloke in Buxton is, I believe, currently ressurecting the infamous 'Donkey'. This manual contains service, repair procedures, assembling, disassembling and everything you need to know. This manual is very easy to use! Removing the hub bearings - Check the state of the bearings being examined wear, clearance and noisiness.
While keeping the bearings in contact with the support base, line up the shaft with the press pis- ton and proceed with the driving. Well, my magical effect on bolts appears to be as strong as ever! You have to remove the rubber cover plugs in order to get to the screws. Very annoying, and they turn simple jobs into a nightmare! Front brake calliper Removal Proceed as follows: - remove the front wheel; - unscrew the fixing screws and open the oil res- ervoir cover;. Specific tooling 020628Y Water pump service kit Before you reassemble, wash all the components and continue with the following checks. Refitting the ub cover - Fit a new gasket together with the centring dow- els. Warning- be very careful when handling fuel.
. Inspecting the small end - Measure the internal diameter of the small end using an internal micrometer. With this professional quality highly detailed service repair manual, you will be able to work on your bike with the best resources available, which will not only save you a lot of money in repair bills but will also help you to look after your vehicle. To do this, use a plate and a support with appropriate tool dial gauge. You can blow up images and print enlarged copies. Headlight upper and dipped beams. Characteristic Standard length 200 - 250 123 mm.
Characteristic Internal rocker arm diameter: Standard diame- Diameter 12. Does anybody have any tips for getting it off? Frame central cover - Open the tank door; - Remove the fuel tank cap and the protective rub- - Unscrew the 2 fixing screws located inside of it;. It is recommended to replace the head gasket and torque the head bolts to 75 lbs. Place the spring at the dis- tance indicated in the drawing. Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
Specific tooling 020376Y Adaptor handle 020456Y Ø. Complete Manual — No Missing Pages! Keeping the zero position, as- semble the tool on the cylinder and lock it with 2 supplied nuts as shown in the figure. Rear central cover - Unscrew the 4 fixing screws; - Remove the rear centre cover. Recommended products Loctite 243 Medium strength threadlock Loctite 243 medium-strength threadlock - Fit the freewheel on the magneto flywheel making sure that the ground side is in contact with the fly- wheel itself, i. The seal achieved via two special ceramics, a static one and a spinning one, kept in contact by the thrust of a spring, coaxially mounted onto the pump shaft.
Best Manual Available On Tradebit! Including detailed instructions and step-by-step diagrams for all workshop procedures. By means of the appropriate tools, remove the oil guard as in the figure. Check that the clutch mass contact surface with the casing is mainly in the centre with equivalent characteristics on the three masses. Now you can print a fresh page as and when you need to. Numbered instructions guide you through every repair procedure step by step. If anomalies are detected, replace the pump. Assemble a new gasket on the carburettor body and tighten the 2 fixing screws.
Using the clutch bell lock wrench shown in the figure, remove the driven pulley shaft locking nut and washer. If faults are de- tected, do the following. Either are miles better than older mineral oils. I seem to attract seized bolts for some reason. If however your download does not work please email and a replacement download link will be sent to you.